SuperFlow Dynamometers and Flowbenches

TCRS Dual Gun Torque Converter Welder

TCRS auto weld aligners are the core of the SuperFlow’s high-production torque converter system. Millions of torque converters have been rebuilt using TCRS products. This unit has dual welding capability for extra productivity which makes this the ideal choice for high-volume operations. It is designed to accommodate all torque converter configurations utilizing adapter bushings unique to each specific converter.

With features such as air-operated collets, patented auto-tack and auto-weld functions, and the ability to perform bowl buildups and weld on impeller hubs, TCRS Auto Weld Aligners are the choice of quality rebuilders worldwide.

Big Three automakers Ford, General Motors, and Chrysler all use the TCRS Auto Weld Aligner. Operators can use the TAC-12 PLUS control panel to run the number of tacks: 4, 6, 8 and 12. Control tack duration from approximately 570 milliseconds to approximately 1670 milliseconds. Use the machine for precisely aligning and holding internal and external tolerances in a torque converter while welding the converter assemblies or subassemblies.

Simply position guns one time and your ready to tac & weld. This unit uses a mechanical arm to move the welding guns in/out of the same location.



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Dual Gun Specifications

Dimensions 36"D x 56"W x 87"H (91 x 142 x 221 cm)
Weight 1,450 lbs (458 kg)
Electrical Turntable drive motor requires 110 v single phase, 50 or 60 hz. Welder power supply runs on single phase or three phase, from 200 v to 575 v.
Finish Powder Coated Blue
Air Requirements Standard shop air, 100 - 120 psi (690 - 828 kPa)
Fixture Body All steel and precision-aligned
Turntable Stress relieved and precision CNC machined. Two HD Timken® tapered bearings with floating bronze ground. Fully adjustable on all axes for easy,precision alignment.
Collet Closer Assembled from tool steel and precision-ground. Precision machined DELRIN® hub bushings assure hub protection and repeatable performance. Air-operated collet; "buckable" for easy, precision alignment.
Drive Motor 950 lbs (431 kg) of torque with insulated coupler.
Welder Miller® brand components, using the XMT 304 power supply and heavy-duty "dual roller" 74 Series wire feeder.


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To learn more about the TCRS Dual Gun Torque Converter Welder , the available options, or any of SuperFlow® wide range of products call 1-888-442-5546 or fill in the form below.