TCRS A-107 Balancer
Torque Converter Balancing System
The A-107 balancer provides much higher resolution and accuracy than previous models within 1/20th of a degree in positional accuracy.
SuperFlow's torque converter balancing system features automatic weight indexing, better accuracy and repeatability than previous TCRS designs, and optional run-out compensation mode and push-button polishing.
The TCRS A-107 torque converter balancer incorporates SuperFlow's proven embedded microprocessor technologies. It is extremely accurate, user friendly, and reliable. In fact, without any bolting required, an operator can use the touch-screen and keypad controls to balance a torque converter in as little as 45 seconds.
Because of the A-107’s exclusive proprietary design, it can compensate for misalignment in tooling. Self-calibration is also integrated into the system.
The TCRS A-107 torque converter balancer accommodates virtually all torque converter models and sizes: foreign, domestic, and high-performance. Standard domestic tooling (approximately 80 pieces for Ford, GM, and Chrysler) is included with the package. It can handle several other industrial-type applications (flywheels, clutches, etc.) with custom tooling.
- Automatic weight indexing. Torque converter stops at the precise position where weight needs to be added.
- Highly sophisticated run-out compensation mode with exclusive proprietary design.
- Touch screen and keypad for entering torque converter parameters.
- Display shows weight placement and rotation. Liquid Crystal Display (LCD) screen shows correction weight in either grams or ounces—displays within 1/10th of a gram.
- Standard domestic tooling (80 pieces; Ford, GM and Chrysler) included.
- Optional hub polishing and/or run-out mode.
- Maximum spindle torque = 263 in-lbs.
- Vector balancing optional.
0.1 grams (at torque converter outside diameter)
Collet locking system with interchangeable one-piece precision ground splined shafts. American tooling included.
- Based on Freescale MC68332 32 Bit Processor; 1 MB Flash based operation
- 128 KB Ram, QVGA (320x240); color touchscreen
- 15 bit resolution ADC with full scale measurement of +/- 16 lbs imbalance force
- Measured Resolution (1 count) = .01 oz-in of imbalance (equivalent to .001 lbs at 240 rpm)
- Imbalance Resolution = .005 oz-in
- Repeatability = .05 oz-in (1.5 gram-inch, 3.9 gram-cm)
- Multiple sample averaging, every 0.4°.
- Sinusoidal curve fitting algorithm for amplitude and phase detection eliminating DC offset in signal.
- Built-in diagnostics.
- Self Calibration.
- Vector balancer algorithms.
- Residual machine imbalance compensation.
- Pilot tooling runout compensation.
- Internal imbalance compensation equals the ability to compensate for the imbalance.
- Internal rotating components.
- Single Plane vertical axis balancer
- Maximum spindle torque = 263 in-lbs
- Balance speed = 480 rpm
- Measurement system has greater than 95% signal capture
- Maximum test piece weight = 175 lbs (79 kg)
- Load Cell overload protection = 250 lbs (338 N-m)
